well as it turns out I just said screw it and I'm not making it stick to the plastic [img]smile.gif[/img]
I just decided to make an entirely new piece in a similar-but-different shape. basically instead of just glassing the enclosure on the existing panel, I am making a much much bigger panel for the enclosure.
I'm not too sure how my approach is going to work, but I'll find out tomorrow (or in a couple hours), cause I just started the base piece. What I did was first draw out the desired shape on a piece of christmas wrapping paper (didn'thave any other paper big enough), then cut that out and trace it onto some cardboard, and cut that out. About an hour ago, I soaked the cardboard in resin and when it dries, hopefully it will be strong enough to support a speaker for a little so I can aim....then I will re-enforce it with some fiberglass cloth, etc, and do the enclosure. If that makes sense....
I'll keep you guys posted